April 12, 2022 | Volume 18 Issue 14 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
SCHURTER has upgraded its 2-pole classic TA35 and TA36 thermal circuit breaker models with an additional, optional magnetic module. From now on, no additional fuse is required when using a thermal-magnetic type. Depending on the application, the magnetic modules are available either with a slow- or a fast-acting characteristic. Both models are designed for snap-in mounting and with finely graduated rated currents. A variety of colors and lighting options make the designer's choice easier.
Learn more.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.
Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
Learn more.
Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.
Offered in two benchtop and two floor-model options to handle nearly any size part, the SmartScope M-Series systems from Optical Gaging Products usher in the next generation of enhancements in image accuracy, optics, and throughput to the world's most popular 3D multisensor video measurement platform. SmartScope M-Series features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom, combined with advanced sensors, illumination, and accessories, to achieve class-leading optical measurement speeds. Lots more features.
Learn more.
SOLIDWORKS Elite Applications Engineer Alin Vargatu demonstrates his top tips for focusing on your model: finding planes the easy way inside your assembly with the Q key, breadcrumbs, and a better way to use the component preview window. Very helpful. Lots more tips on the SOLIDWORKS YouTube channel.
View the video.
Nexperia's AEC-Q100 qualified, push-pull transformer drivers (NXF6501-Q100, NXF6505A-Q100, and NXF6505B-Q100) enable the design of small, low-noise, and low-EMI isolated power supplies for a range of automotive applications such as traction inverters and motor control, DC-DC converters, battery management systems, and on-board chargers in EVs. Also suitable for industrial applications such as telecommunications, medical, instrumentation, and automation equipment.
Learn more.
H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.
According to Parker Hannifin, "A Printed Circuit Heat Exchanger is a robust, corrosion-resistant, high-integrity plate-type heat exchanger manufactured using diffusion bonding." Learn about the technology and why Heatric, a Parker brand, "can manufacture a unit up to 85% smaller and lighter than traditional technologies such as shell and tube heat exchangers."
Read this informative Parker blog.
Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You may learn something even if you don't use this software.
Read the Onshape blog.
Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.
Raspberry Pi's Pico low-cost, high-performance microcontroller board with flexible digital interfaces is now being offered as a full second-generation product, complete with twice the on-board flash memory, higher performance, lower power consumption, and greater security.
Read the full article.
Linear Variable Differential Transformers are electro-mechanical devices used in many industrial applications to measure the displacement or position of an object. They convert the linear position or motion of a measured object into an electrical output that is displayed on a local readout or input into a programmable logic controller as part of an automated process control system. LVDTs come in two core configurations -- free-core and spring-loaded -- but do you know what the differences are?
Read the full NewTek Sensor Solutions article.
Condition monitoring expert CM Technologies has added a fuel injection acoustic emission sensor to its proprietary PREMET X range of two- and four-stroke diesel engine performance indicators for marine use. The device allows engineers to monitor the acoustic signature of a diesel engine's fuel injection system to detect any problems with fuel injectors, nozzles, and pumps.
Read the full article.
The University of Central Florida (UCF) was recently awarded a grant worth $4.4 million from the U.S. Department of Energy (DOE) to determine if a pre-packaged pod is an effective method to deploy very efficient heating, cooling, and water heating systems to thousands of homes.
The DOE awarded $32 million to seven teams that will manage 30 demonstration projects nationwide. Finding effective ways to retrofit existing and older buildings to be more energy efficient is critical, considering there are 130 million buildings in the United States today and about 75% of them are expected to still be standing in 2050, according to the DOE. Upgrading older homes is often expensive and intrusive, which makes homeowners less likely to make the investment. The pod system holds promise because it is expected to reduce energy use by 50-75% and is less disruptive to install, according to the researchers.
FSEC Energy Research Center at the University of Central Florida, in partnership with National Association of State Energy Officials and ROC USA, will retrofit eight manufactured homes and four single-family homes with the pod technology called PV-GEMS. The Photovoltaic (PV)-powered, Grid Enhanced Mechanical Solution (GEMS) consists of high-efficiency heat pumps for heating, cooling, and water heating. This equipment is partially powered by a photovoltaic and battery back-up system. Components are pre-packaged in a "pod" that is largely assembled off-site and installed outside the home, minimizing disruption to residents.
PV-GEMS prototype systems were designed with energy simulations in Phase 1, while Phase 2 will be demonstration and deployment. [Credit: Nick Waters, FSEC @ University of Central Florida]
"We have an opportunity to make a significant difference in reducing energy costs for people living in less-efficient existing homes, thereby making a lasting impact on people's lives," says Eric Martin, principal investigator on the project and program director at UCF's FSEC Energy Research Center. "The PV-GEMS concept is especially effective when deployed alongside more conventional cost-effective, non-disruptive energy-efficient retrofit strategies."
The university will demonstrate the retrofit strategy in six states across different climate zones -- Colorado, Georgia, Massachusetts, North Carolina, Oregon, and Texas. A commercialization plan to manufacture and deploy the retrofit strategy at scale will be developed, as well as training materials for installers.
"A unique feature of this system is that it doesn't need to send excess solar energy back to the utility grid and instead uses or stores the energy at the house," says Carlos Colon, co-principal investigator of the project. In addition to energy and carbon savings, the concept offers the additional benefit of resiliency by being able to operate when the grid goes down.
While PV-GEMS can work with most single-family attached and detached housing, the team is initially targeting older manufactured homes, which are often difficult to retrofit using traditional approaches. There are more than 6.7 million manufactured homes nationwide, and 45% of residents who live in manufactured homes are highly energy burdened.
Source: University of Central Florida
Published April 2022